麵包成型流水線解決方案_行业应用_EXHIBITION_Products

麵包成型流水線解決方案

Project Background The bread shaping production line can perform shaping operations on the conveyed dough, and then instantly shape the dough into exquisite forms using specific molds. In bread making, it can add a variety of appearances and enticing textures to the bread; in the baking industry, the bread shaping production line can create distinctive bread shapes, enhancing the market value of the bread; in the food processing field, it helps to create visually appealing and good-tasting bread products, increasing the attractiveness and competitiveness of the bread; in pastry making, the bread shaping production line endows pastries with unique shapes and superior quality performance; in the catering industry, the bread shaping production line plays a significant role, providing restaurants with a rich and diverse selection of bread options to meet the needs of different customers. The automatic bread shaping machine, as a professional tool that intelligently replaces manual labor, can automatically process the dough into various shapes of bread through pre-set shaping trajectories and parameters. In the food processing industry, automatic bread shaping machines are widely used in various subfields, effectively improving production efficiency and bread quality, providing strong support for the continuous development of the industry.	01

Efficient and Reliable Professional Solution

The control system of the food shaping production line carefully employs two FATEK M-series PLC hosts. These two PLC hosts play a core control role, precisely and efficiently controlling up to 16 FATEK SC3 series bus servos and 4 FBS series PLC remote I/O stations. Through such a configuration combination, it can ensure the stable and reliable operation of the entire food shaping production line control system, thereby achieving the goal of precise production control.

For the upper-level machine, the FATEK high-end touch screen P5101 series HMI operation interface is selected. This operation interface is powerful and provides users with a rich variety of operation options. Users can use it for automatic operation monitoring, instantly understanding the operating status of the food shaping production line, ensuring the smooth progress of the production process. At the same time, in terms of manual operation and debugging, it can also provide users with a convenient operation experience, facilitating users to make fine adjustments to the equipment.

In addition, system parameter settings can also be made, allowing users to flexibly adjust various parameters according to different production needs to meet diversified production requirements. Moreover, the operation interface also supports I/O point monitoring, allowing users to clearly grasp the status of input and output points, facilitating the timely discovery and resolution of problems. What's more convenient is that VNC remote operation of the touch screen can be achieved through an iPad, greatly improving the flexibility and convenience of operation.

FATEK Makes You Stand Out
►High Efficiency Production
1. High degree of automation: Bread shaping equipment can achieve the automation of a series of processes such as dough conveying, dividing, rounding, and shaping, greatly reducing manual intervention and significantly improving production efficiency. Compared with traditional manual production, it can produce a large number of breads with regular shapes in a short time.
2. Rapid shaping: The equipment adopts advanced mechanical structures and control systems, which can process the dough into the required shape in a very short time, greatly shortening the production cycle. For example, some high-end bread shaping equipment can produce dozens or even hundreds of breads per minute, meeting the needs of large-scale production.

►Quality Stability
1. Precise control: Bread shaping equipment can precisely control the size, shape, and weight of each bread, ensuring product consistency. Through precise metering systems and mold design, the dimensional error of each bread can be controlled within a very small range, ensuring the stability of product quality.
2. Uniform shaping: The rounding and shaping process of the equipment can make the dough uniformly stressed, thereby making the internal structure of the bread more uniform and the taste better. At the same time, the equipment can also be adjusted according to different bread varieties and requirements, ensuring that each bread has the best quality.

►Multi-functionality
1. Adapt to various shapes: Bread shaping equipment is usually equipped with a variety of different molds and shaping mechanisms, which can produce breads of various shapes, such as round, long, and croissant shapes, to meet the needs of different consumers. Enterprises can flexibly adjust production plans according to market demand and produce diversified products.
2. Strong customization: Some high-end bread shaping equipment can also be customized according to customers' special requirements, such as producing breads of special shapes or adding fillings. This customization enables enterprises to better meet the needs of the personalized market and improve the competitiveness of the products.

►Hygiene and Safety
1. Food-grade materials: Bread shaping equipment is usually made of food-grade materials and meets food safety standards. The surface of the equipment is smooth and easy to clean and disinfect, effectively preventing the breeding of bacteria and ensuring the hygiene and safety of the bread.
2. Enclosed operation: The equipment usually adopts an enclosed operation mode during the production process, reducing direct contact between people and dough, and lowering the risk of food contamination. At the same time, the equipment is also equipped with dust-proof and fly-proof devices, further improving the hygiene quality of the products.

►Saving Labor Costs
1. Reducing manual work: The automation of bread shaping equipment greatly reduces the dependence on manual labor, lowering the labor costs of enterprises. One piece of equipment can replace the work of multiple workers, improving production efficiency while also reducing the operating costs of enterprises.
2. Reducing labor intensity: The traditional bread-making process requires workers to perform a lot of physical labor, while the use of bread shaping equipment can reduce the labor intensity of workers and improve the comfort of work. At the same time, it also reduces product quality problems caused by improper manual operations.

04	FATEK Products Selected in the Solution

01
Project Background The bread shaping production line can perform shaping operations on the conveyed dough, and then instantly shape the dough into exquisite forms using specific molds. In bread making, it can add a variety of appearances and enticing textures to the bread; in the baking industry, the bread shaping production line can create distinctive bread shapes, enhancing the market value of the bread; in the food processing field, it helps to create visually appealing and good-tasting bread products, increasing the attractiveness and competitiveness of the bread; in pastry making, the bread shaping production line endows pastries with unique shapes and superior quality performance; in the catering industry, the bread shaping production line plays a significant role, providing restaurants with a rich and diverse selection of bread options to meet the needs of different customers. The automatic bread shaping machine, as a professional tool that intelligently replaces manual labor, can automatically process the dough into various shapes of bread through pre-set shaping trajectories and parameters. In the food processing industry, automatic bread shaping machines are widely used in various subfields, effectively improving production efficiency and bread quality, providing strong support for the continuous development of the industry.

02
Efficient and Reliable Professional Solution
The control system of the food shaping production line carefully employs two FATEK M-series PLC hosts. These two PLC hosts play a core control role, precisely and efficiently controlling up to 16 FATEK SC3 series bus servos and 4 FBS series PLC remote I/O stations. Through such a configuration combination, it can ensure the stable and reliable operation of the entire food shaping production line control system, thereby achieving the goal of precise production control. For the upper-level machine, the FATEK high-end touch screen P5101 series HMI operation interface is selected. This operation interface is powerful and provides users with a rich variety of operation options. Users can use it for automatic operation monitoring, instantly understanding the operating status of the food shaping production line, ensuring the smooth progress of the production process. At the same time, in terms of manual operation and debugging, it can also provide users with a convenient operation experience, facilitating users to make fine adjustments to the equipment. In addition, system parameter settings can also be made, allowing users to flexibly adjust various parameters according to different production needs to meet diversified production requirements. Moreover, the operation interface also supports I/O point monitoring, allowing users to clearly grasp the status of input and output points, facilitating the timely discovery and resolution of problems. What's more convenient is that VNC remote operation of the touch screen can be achieved through an iPad, greatly improving the flexibility and convenience of operation.

03
FATEK Makes You Stand Out ► High Efficiency Production 1. High degree of automation: Bread shaping equipment can achieve the automation of a series of processes such as dough conveying, dividing, rounding, and shaping, greatly reducing manual intervention and significantly improving production efficiency. Compared with traditional manual production, it can produce a large number of breads with regular shapes in a short time. 2. Rapid shaping: The equipment adopts advanced mechanical structures and control systems, which can process the dough into the required shape in a very short time, greatly shortening the production cycle. For example, some high-end bread shaping equipment can produce dozens or even hundreds of breads per minute, meeting the needs of large-scale production. ► Quality Stability 1. Precise control: Bread shaping equipment can precisely control the size, shape, and weight of each bread, ensuring product consistency. Through precise metering systems and mold design, the dimensional error of each bread can be controlled within a very small range, ensuring the stability of product quality. 2. Uniform shaping: The rounding and shaping process of the equipment can make the dough uniformly stressed, thereby making the internal structure of the bread more uniform and the taste better. At the same time, the equipment can also be adjusted according to different bread varieties and requirements, ensuring that each bread has the best quality. ► Multi-functionality 1. Adapt to various shapes: Bread shaping equipment is usually equipped with a variety of different molds and shaping mechanisms, which can produce breads of various shapes, such as round, long, and croissant shapes, to meet the needs of different consumers. Enterprises can flexibly adjust production plans according to market demand and produce diversified products. 2. Strong customization: Some high-end bread shaping equipment can also be customized according to customers' special requirements, such as producing breads of special shapes or adding fillings. This customization enables enterprises to better meet the needs of the personalized market and improve the competitiveness of the products.
► Hygiene and Safety 1. Food-grade materials: Bread shaping equipment is usually made of food-grade materials and meets food safety standards. The surface of the equipment is smooth and easy to clean and disinfect, effectively preventing the breeding of bacteria and ensuring the hygiene and safety of the bread. 2. Enclosed operation: The equipment usually adopts an enclosed operation mode during the production process, reducing direct contact between people and dough, and lowering the risk of food contamination. At the same time, the equipment is also equipped with dust-proof and fly-proof devices, further improving the hygiene quality of the products. ► Saving Labor Costs 1. Reducing manual work: The automation of bread shaping equipment greatly reduces the dependence on manual labor, lowering the labor costs of enterprises. One piece of equipment can replace the work of multiple workers, improving production efficiency while also reducing the operating costs of enterprises. 2. Reducing labor intensity: The traditional bread-making process requires workers to perform a lot of physical labor, while the use of bread shaping equipment can reduce the labor intensity of workers and improve the comfort of work. At the same time, it also reduces product quality problems caused by improper manual operations.

04
FATEK Products Selected in the Solution

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