四色印刷开槽模切糊钉联动线解决方案_行业应用_EXHIBITION_Products

四色印刷开槽模切糊钉联动线解决方案

Project Background The nailing machine is securely installed at the rear end of the overall linkage line, playing a crucial role in the entire production process. Its front end is closely connected to the creasing and folding machine, like two partners in perfect harmony, working together to contribute to the production of corrugated cardboard boxes. The rear end is linked to the paper collecting machine, ensuring the continuity of the entire production process. The main mission of the nailing machine is to perform precise nailing operations on various types of corrugated cardboard boxes with different specifications, nail numbers, and nail distances. With its astonishing speed and highly accurate nail spacing, it greatly improves the problem of high labor intensity associated with traditional manual nailing machines. The emergence of the corrugated cardboard printing and nailing linkage line is like a bright dawn, successfully solving the cumbersome steps of having to transfer to manual or semi-automatic nailing machines after the printing process is completed. This innovative move has significantly increased the speed of nailing, greatly improving production efficiency. At the same time, it has effectively reduced the labor intensity for workers, freeing them from the need to laboriously drag heavy large cardboard boxes between various stages, bringing a new revolution and development to the production of corrugated cardboard boxes.	01

Efficient and Reliable Professional Solution

Based on the strict requirements of the process control, after a comprehensive and in-depth comparison and analysis of various solutions, it was ultimately decided that the control system for the cardboard box nailing machine would use the FATEK M series PLC for motion control. This choice fully leverages its powerful performance to achieve multi-axis synchronous collaborative control, ensuring that the movements of each axis are coordinated and consistent, thereby providing a solid guarantee for the precise operation of cardboard box nailing. Additionally, this PLC can accurately achieve electronic cam chasing and cutting actions, ensuring the quality of the nailed cardboard boxes on high-speed production lines, and it can meet the technical requirements for stopping at a set length, adapting to the production needs of cardboard boxes of different specifications.

For the control of the width and gap of ordinary cardboard, as well as the high-speed connection with other stations on the linkage line, the FATEK FBs series PLC is used. This PLC series, with its stable and reliable performance and excellent communication capabilities, can precisely control the width and gap of the cardboard, ensuring the dimensional accuracy of each cardboard box. At the same time, the high-speed connection function with other stations on the linkage line makes the entire production process more smooth and efficient, improving the overall production efficiency of the production line.

The upper computer uses the FATEK P5 series HMI as the operation interface, providing users with an intuitive and convenient operating platform. Its functions include automatic operation monitoring, allowing users to immediately understand the operating status of the production line and promptly identify and resolve potential issues; manual operation and debugging functions facilitate technicians in making fine adjustments during the equipment installation and debugging stages, ensuring that the equipment performance reaches the optimal state; the nailing parameter setting function allows users to flexibly adjust various parameters of nailing according to different production needs, meeting diverse market demands; the IO monitoring function can immediately monitor input and output signals, ensuring the stable operation of the equipment; the alarm information display function issues an alarm in a timely manner when the equipment fails, reminding users to handle it, ensuring the continuity of production. In addition, this HMI also supports remote IoT maintenance, allowing technicians to monitor and maintain the equipment remotely, greatly improving maintenance efficiency and reducing maintenance costs.

The servo motor uses the FATEK SC3 bus servo, which closely cooperates with the PLC to achieve technical indicators such as electronic cam chasing and cutting. This type of servo motor has the characteristics of high precision, high speed, and high response, and can accurately execute various action commands on high-speed production lines, ensuring the accuracy and quality of cardboard box nailing. At the same time, the bus communication method makes the communication between the servo motor and the PLC more stable and reliable, improving the overall performance of the system.

The sorting belt uses the B30 inverter to achieve seamless connection with the paper feeding from the previous station. This inverter can precisely control the speed of the sorting belt according to production needs, ensuring that it matches the speed of the paper feeding from the previous station, avoiding problems such as paper jams and accumulation. At the same time, the energy-saving characteristics of the inverter also help to reduce production costs and improve the economic benefits of the enterprise.

In addition, the system also has the function of discarding and collecting waste. During the production process, it can promptly separate and collect unqualified products or waste, preventing them from affecting subsequent production processes. This function not only helps to improve product quality and reduce the defect rate but also enables the recycling of resources, reducing the environmental burden on enterprises. Through the application of a series of advanced technologies and equipment, the control system for the cardboard box nailing machine can effectively help customers improve product quality and greatly increase production benefits, providing strong technical support for the development of enterprises

FATEK Makes You Stand Out
►Efficient and Clear Process Flow
1.The process clearly separates the paper pushing and nailing into two independent stages. This clear division of labor ensures that each step can focus on specific tasks, resulting in excellent craftsmanship.
2.In the paper pushing stage, optical signals accurately detect the position of the cardboard boxes. The sorting belt and the paper pushing chain work in perfect harmony. The sorting belt initially moves the boxes forward, and after leaving the optical signal, the paper pushing chain activates to align the boxes. It can intelligently decelerate based on the remaining distance to synchronize with the paper feeding belt, ensuring a smooth transition and preparing the boxes for subsequent nailing.
3.The nailing process seamlessly follows the completion of the paper pushing chain's task. After the paper feeding belt receives the box, the nailing optical detection quickly activates the nailing cam control. It performs synchronized control based on the preset nailing positions and quantities, ensuring the accuracy and consistency of the nailing.

►Significant Improvement in Production Efficiency
1.The nailing action is initiated while the paper feeding belt is running continuously, greatly reducing downtime in production and enhancing overall efficiency.
2.The EtherCAT bus solution controls multiple servo axes, meeting the requirements for high-speed and high-precision control. This allows the equipment to perform various actions quickly and accurately, further accelerating production speed.

►High Level of Intelligence
1.The system can automatically calculate the nailing distance based on parameters such as the number of nails, paper width, and flap size after product changes, eliminating the need for manual intervention and significantly improving the level of intelligence and efficiency in production.
2.It supports adjusting the first and last nail positions, as well as the overall nailing position offset, during operation. The cam function within the PLC automatically generates these adjustments without any mechanical tuning, providing flexibility to meet different production demands and enhancing the adaptability of the equipment.

►Stable and Reliable Quality
1.The accurate nailing cam synchronization control and high-speed, high-precision multi-axis servo control ensure stable nailing quality, reducing the defect rate.
2.The intelligent parameter adjustments and process design ensure that each cardboard box is precisely processed, improving the overall quality of the products.

04	FATEK Products Selected in the Solution

01
Project Background The nailing machine is securely installed at the rear end of the overall linkage line, playing a crucial role in the entire production process. Its front end is closely connected to the creasing and folding machine, like two partners in perfect harmony, working together to contribute to the production of corrugated cardboard boxes. The rear end is linked to the paper collecting machine, ensuring the continuity of the entire production process. The main mission of the nailing machine is to perform precise nailing operations on various types of corrugated cardboard boxes with different specifications, nail numbers, and nail distances. With its astonishing speed and highly accurate nail spacing, it greatly improves the problem of high labor intensity associated with traditional manual nailing machines. The emergence of the corrugated cardboard printing and nailing linkage line is like a bright dawn, successfully solving the cumbersome steps of having to transfer to manual or semi-automatic nailing machines after the printing process is completed. This innovative move has significantly increased the speed of nailing, greatly improving production efficiency. At the same time, it has effectively reduced the labor intensity for workers, freeing them from the need to laboriously drag heavy large cardboard boxes between various stages, bringing a new revolution and development to the production of corrugated cardboard boxes.

02
Efficient and Reliable Professional Solution
Based on the strict requirements of the process control, after a comprehensive and in-depth comparison and analysis of various solutions, it was ultimately decided that the control system for the cardboard box nailing machine would use the FATEK M series PLC for motion control. This choice fully leverages its powerful performance to achieve multi-axis synchronous collaborative control, ensuring that the movements of each axis are coordinated and consistent, thereby providing a solid guarantee for the precise operation of cardboard box nailing. Additionally, this PLC can accurately achieve electronic cam chasing and cutting actions, ensuring the quality of the nailed cardboard boxes on high-speed production lines, and it can meet the technical requirements for stopping at a set length, adapting to the production needs of cardboard boxes of different specifications. For the control of the width and gap of ordinary cardboard, as well as the high-speed connection with other stations on the linkage line, the FATEK FBs series PLC is used. This PLC series, with its stable and reliable performance and excellent communication capabilities, can precisely control the width and gap of the cardboard, ensuring the dimensional accuracy of each cardboard box. At the same time, the high-speed connection function with other stations on the linkage line makes the entire production process more smooth and efficient, improving the overall production efficiency of the production line. The upper computer uses the FATEK P5 series HMI as the operation interface, providing users with an intuitive and convenient operating platform. Its functions include automatic operation monitoring, allowing users to immediately understand the operating status of the production line and promptly identify and resolve potential issues; manual operation and debugging functions facilitate technicians in making fine adjustments during the equipment installation and debugging stages, ensuring that the equipment performance reaches the optimal state; the nailing parameter setting function allows users to flexibly adjust various parameters of nailing according to different production needs, meeting diverse market demands; the IO monitoring function can immediately monitor input and output signals, ensuring the stable operation of the equipment; the alarm information display function issues an alarm in a timely manner when the equipment fails, reminding users to handle it, ensuring the continuity of production. In addition, this HMI also supports remote IoT maintenance, allowing technicians to monitor and maintain the equipment remotely, greatly improving maintenance efficiency and reducing maintenance costs. The servo motor uses the FATEK SC3 bus servo, which closely cooperates with the PLC to achieve technical indicators such as electronic cam chasing and cutting. This type of servo motor has the characteristics of high precision, high speed, and high response, and can accurately execute various action commands on high-speed production lines, ensuring the accuracy and quality of cardboard box nailing. At the same time, the bus communication method makes the communication between the servo motor and the PLC more stable and reliable, improving the overall performance of the system. The sorting belt uses the B30 inverter to achieve seamless connection with the paper feeding from the previous station. This inverter can precisely control the speed of the sorting belt according to production needs, ensuring that it matches the speed of the paper feeding from the previous station, avoiding problems such as paper jams and accumulation. At the same time, the energy-saving characteristics of the inverter also help to reduce production costs and improve the economic benefits of the enterprise. In addition, the system also has the function of discarding and collecting waste. During the production process, it can promptly separate and collect unqualified products or waste, preventing them from affecting subsequent production processes. This function not only helps to improve product quality and reduce the defect rate but also enables the recycling of resources, reducing the environmental burden on enterprises. Through the application of a series of advanced technologies and equipment, the control system for the cardboard box nailing machine can effectively help customers improve product quality and greatly increase production benefits, providing strong technical support for the development of enterprises

03
FATEK Makes You Stand Out ► Efficient and Clear Process Flow 1.The process clearly separates the paper pushing and nailing into two independent stages. This clear division of labor ensures that each step can focus on specific tasks, resulting in excellent craftsmanship. 2.In the paper pushing stage, optical signals accurately detect the position of the cardboard boxes. The sorting belt and the paper pushing chain work in perfect harmony. The sorting belt initially moves the boxes forward, and after leaving the optical signal, the paper pushing chain activates to align the boxes. It can intelligently decelerate based on the remaining distance to synchronize with the paper feeding belt, ensuring a smooth transition and preparing the boxes for subsequent nailing. 3.The nailing process seamlessly follows the completion of the paper pushing chain's task. After the paper feeding belt receives the box, the nailing optical detection quickly activates the nailing cam control. It performs synchronized control based on the preset nailing positions and quantities, ensuring the accuracy and consistency of the nailing. ► Significant Improvement in Production Efficiency 1.The nailing action is initiated while the paper feeding belt is running continuously, greatly reducing downtime in production and enhancing overall efficiency. 2.The EtherCAT bus solution controls multiple servo axes, meeting the requirements for high-speed and high-precision control. This allows the equipment to perform various actions quickly and accurately, further accelerating production speed. ► High Level of Intelligence 1.The system can automatically calculate the nailing distance based on parameters such as the number of nails, paper width, and flap size after product changes, eliminating the need for manual intervention and significantly improving the level of intelligence and efficiency in production. 2.It supports adjusting the first and last nail positions, as well as the overall nailing position offset, during operation. The cam function within the PLC automatically generates these adjustments without any mechanical tuning, providing flexibility to meet different production demands and enhancing the adaptability of the equipment.
► Stable and Reliable Quality 1.The accurate nailing cam synchronization control and high-speed, high-precision multi-axis servo control ensure stable nailing quality, reducing the defect rate. 2.The intelligent parameter adjustments and process design ensure that each cardboard box is precisely processed, improving the overall quality of the products.

04
FATEK Products Selected in the Solution

Back To List