往复喷涂机解决方案_行业应用_EXHIBITION_Products | FATEK AUTOMATION CORP.

往复喷涂机解决方案

01
Project Background The spray painting machine can pressurize inhalable coatings, which are then atomized by the spray gun and released onto the surface of the object being painted. In the leather goods and handbag manufacturing, it adds exquisite color and texture to the bags; in the gift packaging industry, the spray painting machine creates a unique packaging appearance, enhancing the perceived value of the gifts; in the furniture sector, it helps create aesthetically pleasing and durable furniture surfaces, enhancing both decoration and protection; in the footwear industry, the spray painting machine imparts a fashionable look and good protective qualities to shoes; in the automotive manufacturing industry, the spray painting machine plays a crucial role, creating vibrant colors and a solid protective layer for the vehicle's exterior. As a professional tool for intelligently replacing manual labor, the automatic spray painting equipment can automatically apply protective or decorative layers on metal and non-metal surfaces by presetting the spray trajectory and materials. In the spray painting industry, automatic spray painting equipment is widely used in various niche areas, effectively improving production efficiency and painting quality, providing strong support for the industry's continuous development.

02
Efficient and Reliable Professional Solution
In the design of the operation interface, the reciprocating numerical control spray painting machine carefully selects the FATEK P5 series HMI. This choice brings many conveniences to users, who can easily edit procedures and meticulously plan and adjust every aspect of the painting process through this interface. At the same time, it also allows for real-time screen monitoring, clearly observing every detail in the painting process, ensuring the precision and stability of the painting work. Core Control System:The reciprocating numerical control spray painting machine uses the FATEK M series PLC. This series can be considered the "intelligent brain" of the painting machine, with an advanced EtherCAT bus and pulse solutions built inside. With these advanced technological means, coupled with the M series analog modules, it can control the amount of paint applied with extreme precision. Whether a small amount of paint is needed or a large volume, adjustments can be made according to actual requirements to ensure consistency and high quality in the painting effect. Power Drive:，The painting machine uses the SC3 series bus-type servos and motors. This combination is not only economically stable but also provides strong power support for the system. In actual operation, it can ensure the efficient operation of the painting machine, while reducing operating costs and maintenance difficulty, making the entire system more competitive in the market. The complete configuration from FATEK endows the reciprocating numerical control spray painting machine with many advantages. From the perspective of ease of use, users can quickly get started, and they can master the use of the equipment without complex training. In terms of maintenance, due to the use of a unified brand and technical system, maintenance work becomes more convenient and efficient. Whether it is troubleshooting hardware failures or upgrading software, it can be completed quickly and effectively, greatly reducing equipment downtime and improving production efficiency. The reciprocating numerical control spray painting machine, with the operation interface of the FATEK P5 series HMI, the core control of the FATEK M series PLC, and the power drive of the SC3 series bus-type servos and motors, coupled with the complete configuration from FATEK, brings an outstanding user experience and efficient production efficiency to users, making it an ideal choice for modern spray painting operations.

03
FATEK Makes You Stand Out ► Efficient Production Its spraying speed is fast and continuous. Compared to manual spraying, the efficiency is greatly improved, capable of replacing 4-5 painters. Controlled by pre-programmed routines, it operates automatically without the need for manual intervention, stops, and adjustments, saving a lot of working time and thus improving overall production efficiency. ► High-Quality Spraying The spray movement trajectory is precise and stable, ensuring the coating is evenly applied to the workpiece surface, with consistent thickness, avoiding the unevenness and missed spots that can occur with manual spraying, thereby significantly enhancing the appearance quality and coating performance of the product. The equipped automatic atomization system can refine the paint particles, enhancing adhesion and improving the quality and durability of the coating. ► Paint Saving The intelligent control system can automatically adjust the paint output based on the spraying speed, and the operator can also freely adjust according to process requirements, effectively avoiding paint waste. Some models are also equipped with air purification and paint recovery systems, which can recover oversprayed paint for reuse, further reducing production costs.
► Safe and Easy to Operate Operators can master the operation methods of the reciprocating painting machine after simple training. Through the HMI and digital computer operation, it is convenient to set and modify spraying routines and parameters, easy to get started. At the same time, it frees operators from heavy painting work, reducing their exposure to harmful paints and fumes, lowering the risk of occupational diseases. With the cooperation of exhaust fans and water curtains, it can effectively absorb excess fumes, purify the workshop air quality, and improve the working environment. ► Applicable Scope It can be used for a variety of coatings, such as UV paint, water-based paint, solvent-based paint, etc., meeting the different coating requirements of workpieces. For workpieces of different shapes and sizes, as long as they are within the applicable range, they can be sprayed, especially for flat and regular rectangular products with large surfaces, it has good spraying effects. ► Convenient Maintenance The mechanical structure and control system are reasonably designed, with easy-to-remove and install components, facilitating daily maintenance and upkeep. Some advanced reciprocating painting machines are also equipped with a fault diagnosis system, which can promptly detect equipment failures and provide prompts, making it easy for maintenance personnel to quickly locate and solve problems, reducing equipment downtime.

04
FATEK Products Selected in the Solution

01
Project Background The spray painting machine can pressurize inhalable coatings, which are then atomized by the spray gun and released onto the surface of the object being painted. In the leather goods and handbag manufacturing, it adds exquisite color and texture to the bags; in the gift packaging industry, the spray painting machine creates a unique packaging appearance, enhancing the perceived value of the gifts; in the furniture sector, it helps create aesthetically pleasing and durable furniture surfaces, enhancing both decoration and protection; in the footwear industry, the spray painting machine imparts a fashionable look and good protective qualities to shoes; in the automotive manufacturing industry, the spray painting machine plays a crucial role, creating vibrant colors and a solid protective layer for the vehicle's exterior. As a professional tool for intelligently replacing manual labor, the automatic spray painting equipment can automatically apply protective or decorative layers on metal and non-metal surfaces by presetting the spray trajectory and materials. In the spray painting industry, automatic spray painting equipment is widely used in various niche areas, effectively improving production efficiency and painting quality, providing strong support for the industry's continuous development.

02
Efficient and Reliable Professional Solution
In the design of the operation interface, the reciprocating numerical control spray painting machine carefully selects the FATEK P5 series HMI. This choice brings many conveniences to users, who can easily edit procedures and meticulously plan and adjust every aspect of the painting process through this interface. At the same time, it also allows for real-time screen monitoring, clearly observing every detail in the painting process, ensuring the precision and stability of the painting work. Core Control System:The reciprocating numerical control spray painting machine uses the FATEK M series PLC. This series can be considered the "intelligent brain" of the painting machine, with an advanced EtherCAT bus and pulse solutions built inside. With these advanced technological means, coupled with the M series analog modules, it can control the amount of paint applied with extreme precision. Whether a small amount of paint is needed or a large volume, adjustments can be made according to actual requirements to ensure consistency and high quality in the painting effect. Power Drive:，The painting machine uses the SC3 series bus-type servos and motors. This combination is not only economically stable but also provides strong power support for the system. In actual operation, it can ensure the efficient operation of the painting machine, while reducing operating costs and maintenance difficulty, making the entire system more competitive in the market. The complete configuration from FATEK endows the reciprocating numerical control spray painting machine with many advantages. From the perspective of ease of use, users can quickly get started, and they can master the use of the equipment without complex training. In terms of maintenance, due to the use of a unified brand and technical system, maintenance work becomes more convenient and efficient. Whether it is troubleshooting hardware failures or upgrading software, it can be completed quickly and effectively, greatly reducing equipment downtime and improving production efficiency. The reciprocating numerical control spray painting machine, with the operation interface of the FATEK P5 series HMI, the core control of the FATEK M series PLC, and the power drive of the SC3 series bus-type servos and motors, coupled with the complete configuration from FATEK, brings an outstanding user experience and efficient production efficiency to users, making it an ideal choice for modern spray painting operations.

03
FATEK Makes You Stand Out ► Efficient Production Its spraying speed is fast and continuous. Compared to manual spraying, the efficiency is greatly improved, capable of replacing 4-5 painters. Controlled by pre-programmed routines, it operates automatically without the need for manual intervention, stops, and adjustments, saving a lot of working time and thus improving overall production efficiency. ► High-Quality Spraying The spray movement trajectory is precise and stable, ensuring the coating is evenly applied to the workpiece surface, with consistent thickness, avoiding the unevenness and missed spots that can occur with manual spraying, thereby significantly enhancing the appearance quality and coating performance of the product. The equipped automatic atomization system can refine the paint particles, enhancing adhesion and improving the quality and durability of the coating. ► Paint Saving The intelligent control system can automatically adjust the paint output based on the spraying speed, and the operator can also freely adjust according to process requirements, effectively avoiding paint waste. Some models are also equipped with air purification and paint recovery systems, which can recover oversprayed paint for reuse, further reducing production costs.
► Safe and Easy to Operate Operators can master the operation methods of the reciprocating painting machine after simple training. Through the HMI and digital computer operation, it is convenient to set and modify spraying routines and parameters, easy to get started. At the same time, it frees operators from heavy painting work, reducing their exposure to harmful paints and fumes, lowering the risk of occupational diseases. With the cooperation of exhaust fans and water curtains, it can effectively absorb excess fumes, purify the workshop air quality, and improve the working environment. ► Applicable Scope It can be used for a variety of coatings, such as UV paint, water-based paint, solvent-based paint, etc., meeting the different coating requirements of workpieces. For workpieces of different shapes and sizes, as long as they are within the applicable range, they can be sprayed, especially for flat and regular rectangular products with large surfaces, it has good spraying effects. ► Convenient Maintenance The mechanical structure and control system are reasonably designed, with easy-to-remove and install components, facilitating daily maintenance and upkeep. Some advanced reciprocating painting machines are also equipped with a fault diagnosis system, which can promptly detect equipment failures and provide prompts, making it easy for maintenance personnel to quickly locate and solve problems, reducing equipment downtime.

04
FATEK Products Selected in the Solution