FATEK Automation Corporation

Roller brushes serve as fundamental tools in the fields of building construction and industrial painting, with a consistently high market demand. The metal bracket of a roller brush is its core load-bearing component, requiring multiple precise bending processes to ensure sufficient structural strength, reliable clamping force, and accurate connection with the handle during long-term use.
Currently, many manufacturers still primarily rely on manual labor with simple molds for bending operations. This traditional approach presents several prominent challenges: firstly, production efficiency is low, unable to keep pace with modern production lines, creating a bottleneck in capacity; secondly, product consistency is poor, heavily dependent on the operator's experience and physical condition, where angle deviations can easily cause the bracket to be installed too tightly, too loosely, or deformed, directly affecting the final quality and service life of the roller brush; additionally, manual operation also entails high labor intensity and safety risks.
To address these challenges, the automatic roller brush bracket bending machine project has been initiated. This project aims to develop a specialized fully automatic equipment capable of autonomously completing feeding, positioning, multi-angle sequential bending, and finished product collection. It is not only key to improving production efficiency and overcoming capacity limitations but also serves as a core solution for ensuring highly uniform product quality, reducing defect rates, saving labor costs, and achieving production automation. The promotion and application of this equipment will strongly drive the roller brush manufacturing industry toward standardization and intelligent upgrading.

► Superior System Stability and Noise Immunity
The system design incorporates FATEK PLCs, built with self-developed System-on-Chip (SoC) technology that integrates the central processor with advanced hardware circuits for NC positioning pulses, high-speed counting, and high-speed interrupts into a single chip. This architecture not only improves processing speed but also enhances system reliability, ensuring high-precision operation while maintaining stable and smooth performance.

► Flexible Production Capability for Various Forming Shapes
The system utilizes FATEK PLCs with self-programming capabilities, allowing users to customize forming shape parameters according to requirements. This enables a single machine to adapt to production requirements for various models of roller brush brackets in the market, achieving highly flexible manufacturing.

► Intelligent Recipe Management Function
To facilitate quick parameter adjustments during product changeovers, the system integrates the recipe management function of FATEK HMI. Users can pre-store multiple parameter sets and call them as needed during production, effectively meeting diverse product requirements.

► IoT Remote Maintenance Support
The system integrates IoT solutions from the design phase. Through FATEK IoT's iAccess function, technical personnel can perform remote monitoring, online diagnostics, and maintenance operations, significantly improving equipment service efficiency and operational performance.