FATEK Automation Corporation

In the medical manufacturing industry, the requirements for the safety, reliability, and biocompatibility of instruments and equipment are extremely stringent. Traditional heat-sealing processes in medical product manufacturing, especially in critical procedures involving thermoplastic materials, polymer films, and composites, often face challenges such as insufficient temperature control precision, uneven pressure distribution, and poor process stability. These issues directly impact the product's sealing integrity, mechanical strength, and sterility assurance levels.
As an advanced flexible heat-sealing method, warming blanket heat-sealing technology combines uniformly distributed heating units with a controllable pressure system to achieve precise and stable heat-sealing effects on complex curved surfaces or irregular structures. This technology is particularly suitable for manufacturing various high-value-added products in the medical field.

► System Architecture and Comprehensive Advantages
The FATEK EtherCAT bus solution is specifically designed for the harsh environments of medical equipment. It adopts a fully digital bus architecture, fundamentally eliminating the attenuation and interference of analog signal transmission, and ensuring absolute purity and accuracy of control signals. This architecture not only features simple wiring, but also seamlessly covers high-end, mid-end, and low-end machine models, realizing the unification and standardization of hardware platforms, which greatly reduces your comprehensive costs in R&D, production, inventory, and later maintenance.

► Core Controller Performance and Integration
The FATEK M-series PLC achieves a breakthrough of "single-chip solving complex control" with an industry-leading computing speed of 0.8 nanoseconds, combined with a built-in dedicated motion control chip. It can directly complete multi-channel high-precision PID temperature control and complex logic processing without any additional expansion modules. Compared with solutions with external modules, our integrated design improves system stability by more than 50% and reduces equipment size, providing core support for you to build more compact and reliable medical equipment.

► Programming Convenience and Visual Development
FATEK's unique Motion Flow graphical programming turns the writing of complex control programs into the intuitive creation of "flowcharts". Developers do not need to be proficient in low-level code to quickly build complete control logic, including "temperature ramp-up", "constant temperature maintenance", and "over-limit alarm interlock". This method can increase software development efficiency by up to 70%, allowing you to respond faster to market changes and seize business opportunities.

► Multi-axis Expansion and Synchronous Control Capability
In response to the demand for independent and precise temperature control in multiple zones of high-end medical heating blankets, the FATEK M-series PLC demonstrates excellent expansion capability. Without additional investment in expansion modules, it can easily control up to 16 temperature zones through multi-host cascading, and ensure that all temperature zone commands are strictly synchronized within the microsecond level. This guarantees high uniformity and stability of the blanket surface temperature, providing patients with a safe and comfortable experience, and directly enhancing the core competitiveness of your end products.