Sawing Machine Integrated Control Solution_News

August 20.2025

Sawing Machine Integrated Control Solution

01
Project Background With the rapid development of the manufacturing industry, sawing machines, as key equipment for cutting materials such as metals, wood, and plastics, have seen continuous growth in demand in industries such as automotive, aerospace, construction, energy, and mechanical processing. Traditional sawing machines have problems such as low efficiency, insufficient precision, and material waste, while modern manufacturing has an increasing demand for high-precision, automated, and intelligent cutting. In recent years, the trends of Industry 4.0 and intelligent manufacturing have driven the upgrading of sawing machine technology. Equipment such as CNC sawing machines, band sawing machines, and circular sawing machines have gradually developed towards automation and digitalization. At the same time, energy conservation and environmental protection requirements have prompted sawing machine manufacturers to optimize energy consumption, reduce noise, and minimize waste to meet stricter industry standards. In addition, the acceleration of industrialization in emerging markets, such as infrastructure construction and manufacturing expansion in regions like Asia and Africa, has provided new growth points for the sawing machine market. On the other hand, demand for high-end sawing machines (such as 5-axis CNC sawing machines and laser-assisted cutting sawing machines) is also rising in mature markets such as Europe and the United States, especially in fields like aerospace and precision machinery.

02
Efficient and Reliable Professional Solution
This system builds an intelligent sawing machine control solution based on the FATEK B1 series PLC, achieving fully automated management of the cutting process through a highly integrated control architecture. The system adopts a modular design concept, with the high-performance PLC at its core, combined with expansion I/O modules to form a complete control network, ensuring coordinated operation of all functional units. Industrial-grade components and precision sensors are selected in the hardware configuration to construct a stable and reliable signal acquisition and processing system. The motion control section employs a closed-loop regulation mechanism. Position information is fed back in real-time through precision measuring devices, and combined with a variable speed drive solution to achieve dynamic optimization of the machining process. The system features built-in adaptive control algorithms that can automatically adjust operating parameters based on actual working conditions, enhancing production efficiency while guaranteeing machining accuracy. For safety protection, it integrates multiple detection and protection functions, including real-time monitoring of operating status, early warning for abnormal situations, and rapid response mechanisms to ensure the equipment operates safely and reliably. The operator interface design focuses on user-friendliness, providing intuitive operation guidance and rich function setting options, supporting multi-language switching to meet the needs of different users. The system possesses comprehensive process data management functions, capable of storing a large number of machining parameter sets and supporting quick recall, while also recording detailed equipment operation history data. Data exchange with upper-level systems is achieved through standard communication interfaces, providing support for production information management. The entire system design fully considers practical application scenarios and is comprehensively optimized for operational convenience, running stability, and maintenance ease.

FATEK Makes You Stand Out

► High-Precision Control Advantage
Utilizes the FATEK B1-10MR25-AC master PLC + B1-16XY expansion module, paired with the FATEK P5 series touch screen, to build a highly efficient control core. A grating ruler achieves high-precision positioning to meet stringent process requirements; the frequency inverter supports flexible 5-speed level adjustment to adapt to different production cycle demands, ensuring precise and stable equipment operation.

► Intelligent Operation Advantage
The system integrates both automatic and manual modes, switchable with one-touch on the touch screen, balancing production efficiency with operational flexibility. It monitors the operating status in real-time, instantly triggers alarms for abnormal conditions such as blade breakage and overloads, and clearly displays fault information via pop-up windows, significantly reducing troubleshooting time and ensuring production safety.

► Reliable Protection Advantage
Built-in multiple safety protection mechanisms, including electrical overload protection, mechanical limit detection, and emergency stop interlock functions. The PLC processes sensor signals in real-time, ensuring millisecond-level response from the equipment in abnormal states, effectively preventing equipment damage and material waste, and reducing maintenance costs.

► Human-Machine Interaction Advantage
The FATEK P5 series touch screen provides an intuitive visual interface supporting parameter setting, speed adjustment, and production data recording functions. Operation logs are automatically saved for easy traceability and analysis, enabling digital management and optimization of the production process.

► Flexible Expansion Advantage
Features a modular architecture design, supporting flexible I/O capacity expansion through the B1 series expansion modules to meet future intelligent upgrade needs and adapt to diverse production scenarios.

04
FATEK Products Selected in the Solution

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