FATEK Automation Corporation

The background of the small duct five-wire project stems from the growing demand for improved precision and production efficiency in modern building ventilation systems. Traditional duct processing methods suffer from high human error, low productivity, and significant material waste, making it difficult to meet the increasing market demands. As the sheet metal processing industry moves toward automation and intelligence, CNC-based duct production lines have become an industry trend. By integrating automated cutting, punching, bending, and seaming processes, these systems enable high-precision and high-efficiency duct fabrication.

Currently, there is a particularly strong demand for small duct processing equipment, which must balance precision with compactness while accommodating diverse duct specifications. National policies promoting building energy efficiency and the implementation of green building standards have further driven the ventilation industry toward higher efficiency and standardization, creating a vast market opportunity for small duct five-wire (FATEK SC3) equipment.

The implementation of this project will address the market gap for compact, high-precision duct processing equipment. By optimizing mechanical design and intelligent control systems, the project aims to achieve miniaturization and high efficiency, helping customers reduce production costs, improve processing quality, and enhance market competitiveness.

The professional solution for the small duct five-wire (FATEK SC3) automation control system adopts FATEK FBs series PLC as the core control unit, combined with FATEK P5 series HMI touch panels, servo drive systems, and high-reliability execution and detection components, to build a complete automated duct processing solution.

The system's control unit utilizes FATEK FBs series PLC, which features multi-axis motion control capabilities to precisely coordinate operations across different workstations. The operation unit employs FATEK P5 series touch panels, providing a visual interface for parameter setting and production monitoring. The drive system is equipped with high-precision servo motors to ensure accurate material feeding and positioning. The execution unit consists of pneumatic components and electrical control modules to perform various processing actions. The detection unit includes industrial sensors for real-time production status monitoring.

Through integrated control system design, this solution achieves fully automated production across all duct processing stages, significantly improving production efficiency and processing accuracy. The system features self-diagnostic functions for quick and easy maintenance. Its modular architecture allows flexible configuration adjustments to meet different processing needs, accommodating both standard duct production and customized specifications.

The entire system is built on FATEK's industrial control platform, ensuring operational stability and reliability. This solution is particularly suitable for ventilation equipment manufacturers, helping customers achieve production line automation upgrades while enhancing product quality and market competitiveness. The system comes with standard industrial communication interfaces to support future smart expansion requirements.

► Cost-Effective Control Solution
Utilizes FATEK FBs series controller and P5070SB HMI touch panel, delivering stable and reliable performance at an economical cost. Perfect for small duct five-wire (FATEK SC3) control requirements, helping customers reduce equipment investment.

► High-Efficiency Precision Drive
Equipped with 750W servo motors for fast response and precise positioning, enhancing production efficiency and processing quality to meet high-precision control demands.

► Stable & Reliable Execution System
Adopts cylinder + relay combination with simple structure and easy maintenance. Ideal for high-frequency operations in automated production lines, ensuring long-term stable operation.

► Intelligent Detection & Feedback
Integrated proximity sensors and other detection units enable real-time equipment monitoring, reducing manual intervention while improving production safety and automation level.

► Integrated System Design
The optimized coordination between controller, drive, execution and detection units minimizes compatibility issues, shortens debugging time, and accelerates production deployment.

► Energy Saving
Energy-efficient servo motors combined with FATEK's intelligent control system optimize power consumption to reduce long-term operating costs.

► User-Friendly Operation
FATEK P5070SB touch panel provides an intuitive HMI interface, simplifying operation procedures for quick worker onboarding and reduced training costs.