FATEK Automation Corporation

The window and door manufacturing industry is currently at a critical stage of industrial upgrading. With continuously rising building energy efficiency standards and growing consumer demand for high-quality windows and doors, traditional single-function processing equipment can no longer meet market requirements for high-performance composite window and door production. Driven by the "dual carbon" policy, demand for energy-efficient windows and doors has surged, with an expected compound annual growth rate (CAGR) exceeding 15% over the next five years. Meanwhile, rising labor costs are forcing companies to accelerate automation upgrades, making the need for multifunctional composite processing equipment increasingly urgent.

Technologically, modern window and door manufacturing has evolved from single-profile processing to integrated composite workflows including cutting, milling, punching, and corner assembly. Traditional decentralized processing methods suffer from low efficiency, poor precision, and high energy consumption. In contrast, integrated composite processing technology enables high-level integration of multiple functions, improving machining accuracy to ±0.1mm through digital control systems while boosting production efficiency by over 40%. With the maturation of Industrial Internet of Things (IIoT) technology, innovative features such as remote equipment monitoring and intelligent maintenance are reshaping production models in the industry.

From a market perspective, the share of high-end products like system windows and passive house doors is rapidly increasing, driving an investment boom in high-precision composite processing equipment. Leading companies are deploying smart production lines, while small and medium-sized enterprises urgently require cost-effective multifunctional equipment to upgrade their production capacity. The export market is also performing strongly, particularly in emerging markets like Southeast Asia and the Middle East, where demand for automated window and door equipment continues to grow.

This project targets this market opportunity, focusing on the development of FATEK SC3 window and door composite processing equipment that integrates CNC cutting, precision milling, and automatic punching. Through innovative modular design and intelligent control systems, the equipment achieves high precision, efficiency, and versatility to meet the diverse needs of companies of different scales.

This solution adopts the FATEK B1-40M4T2-D24 high-performance PLC as the control core, paired with the FATEK P5150ZB industrial-grade HMI for intelligent human-machine interaction, and integrated with the FATEK SC3 series servo system to form a complete control system for door and window composite machinery.

The system utilizes multi-axis control technology to achieve precise coordination of composite processes such as cutting, milling, and punching in door and window processing. It ensures a response time of less than 1ms for all execution units, significantly improving processing efficiency.

The solution incorporates an intelligent process database capable of storing hundreds of door and window profile processing parameters, allowing quick parameter retrieval and seamless production changeover via the HMI. The servo system is equipped with an adaptive anti-disturbance algorithm, maintaining stable operation even during high-speed processing, with a maximum feed rate of 60m/min.

A multi-layer safety protection mechanism is embedded, including overload protection, emergency stop circuits, and tool breakage detection. It also features remote monitoring interfaces for real-time equipment status tracking and fault预警.

Through optimized control algorithms and efficient energy management, the overall energy consumption is reduced by 30% compared to traditional solutions, providing customers with a cost-effective intelligent processing solution.

► Precision & Efficiency
The FATEK SC3 servo system combined with advanced motion control algorithms achieves ±0.02mm machining accuracy, ensuring every product meets stringent quality standards. With 40m/min high-speed processing capability, your production efficiency increases by over 30%, easily meeting batch order demands. Multi-axis synchronization technology ensures perfect coordination between composite processes, significantly improving product consistency.

► Smart & User-Friendly Operation
Preloaded with 50 sets of standardized process parameters covering mainstream window/door profile processing needs. Intuitive graphical interface enables quick onboarding for new operators. Parameter memory function allows fast product changeovers, reducing setup time by over 60%.

► Reliable Performance
Industrial-grade protection (IP54) ensures stable operation in dusty environments. Smart diagnostic system monitors critical components in real-time with early fault预警. 8,000 hours MTBF guarantees uninterrupted production.

► Intelligent Features
Automatic production data tracking simplifies management. Optional remote monitoring module enables mobile operations. Energy optimization technology reduces power consumption by 20%, delivering long-term cost advantages.