FATEK Automation Corporation

This project originates from the construction industry's demand for rapid development and improved construction efficiency. With the acceleration of global urbanization and continuous growth in infrastructure and real estate projects, the demand for rebar as a core building material has significantly increased. Traditional manual cutting methods are inefficient and pose safety risks, while existing cutting equipment can no longer meet modern construction requirements in terms of precision, speed, and automation.

Government initiatives promoting construction industrialization upgrades and green construction standards have further stimulated market demand for high-efficiency, energy-saving, and intelligent rebar processing equipment. Concurrently, innovations in steel processing technology, along with advancements in hydraulic systems, CNC technology, and IoT applications, provide technical support for enhancing cutting machine performance. Rising labor costs and stricter safety production regulations are also driving construction companies to accelerate equipment upgrades. Together, these factors create market opportunities and technological innovation potential for rebar cutting machine projects.

This equipment adopts the high-performance FATEK B1-60MT2-D24 Programmable Logic Controller (PLC) as the core control unit, paired with the FATEK P5101SB industrial-grade HMI for human-machine interaction, and integrated with the FATEK SC3 series high-precision servo drive system to form a complete automation control solution.

Through optimized system architecture design, the solution achieves deep integration in hardware selection and software control strategies, not only significantly reducing equipment manufacturing costs but also greatly improving production efficiency and processing accuracy. The system employs a modular design concept, supporting quick installation, debugging and convenient maintenance, with excellent scalability and adaptability to meet precise cutting requirements for rebars of various specifications.

The complete control system operates with stable reliability and strong anti-interference capability, suitable for high-intensity continuous operation in various industrial environments. The intelligent operation interface effectively lowers the skill threshold for operators, providing customers with a cost-effective automation solution for rebar processing.

► Cost-effective, reducing costs
Using FATEK B1-60MT2-D24 PLC and P5101SB HMI, paired with SC3 series servo drives, the system architecture is optimized to lower overall costs while maintaining high performance.

► Precise control, improving cutting quality
The FATEK SC3 servo drive provides high-precision motion control, ensuring accurate steel bar cutting length and smooth cuts, reducing material waste.

► Easy operation, user-friendly interface
The P5101SB HMI offers an intuitive interface with simple parameter settings, supporting quick switching between different processing modes and reducing operational difficulty.

► Stable and reliable, suitable for harsh environments
Industrial-grade PLC and servo systems feature strong anti-interference capabilities, ensuring long-term stable operation even under high-load continuous work.

► Efficient production, increasing output
Optimized control logic shortens cutting cycles and improves operational efficiency, meeting high-volume steel bar processing demands.

► Easy maintenance, reducing downtime
Modular design with clear fault diagnosis supports quick maintenance and part replacement, minimizing equipment downtime.

► Flexible expansion, adaptable to diverse needs

The system supports functional upgrades and customized adjustments to accommodate processing requirements for different steel bar specifications, enhancing equipment versatility.