FATEK Automation Corporation

With the continuous growth of the global tea consumption market, the tea production industry has an increasingly prominent demand for efficient, precise, and intelligent packaging equipment. As a commodity highly susceptible to environmental factors, tea places high requirements on packaging in terms of sealing, freshness preservation, and visual appeal. Traditional manual or semi-automatic packaging methods are inefficient, costly, and struggle to meet the demands of standardized production. In contrast, modern tea packaging machines leverage automation technology to integrate processes such as measuring, filling, sealing, and coding, significantly improving production efficiency and product consistency.

In recent years, rising consumer expectations for tea quality and packaging diversity—such as the emergence of niche markets like tea bags, gift teas, and organic teas—have driven packaging machinery toward flexibility and customization. Meanwhile, stricter environmental regulations and the widespread adoption of sustainable development principles have prompted technological upgrades in tea packaging machines, such as adapting to biodegradable materials and reducing packaging waste.

Against this backdrop, the tea packaging machine project aims to develop or optimize high-performance automated packaging equipment to address industry pain points, including precise measurement (especially for different tea forms), balancing packaging speed and stability, and intelligent control (e.g., visual inspection, IoT-based remote monitoring). Through technological innovation, the project seeks to help tea companies reduce labor costs, increase production capacity, and meet market demands for personalized and eco-friendly packaging, thereby enhancing industry competitiveness.

Additionally, the project’s advancement must consider regional tea industry characteristics, such as the varying demands for packaging machines in major tea-producing countries like China, India, and Kenya, or the development of specialized models for emerging markets (e.g., tea beverage ingredient processing) to further expand market opportunities.

► High-Precision Servo Drive Advantage

Utilizing the SC3 series high-performance servo motors combined with the B1 series PLC algorithms, this system achieves ultra-high measurement accuracy. It ensures consistent weight in every tea bag, reduces raw material waste, and maintains long-term stable operation without mechanical wear, significantly lowering maintenance costs.

► Intelligent Production Management Advantage

Featuring a 7-inch HMI touchscreen, the system supports multi-recipe storage and one-touch switching, eliminating the need for repeated adjustments during product changes and improving production efficiency by over 30%. With automatic detection, it monitors key parameters such as packaging speed, temperature, and fault alarms in real time, optimizing production processes through data logging for intelligent management.

► Energy-Efficient Operation Advantage

Utilizing dynamic load adjustment technology, the system automatically optimizes motor power output based on packaging specifications, reducing standby power consumption to just 3% of rated power and increasing overall efficiency by 20%. The servo system’s energy feedback design minimizes power waste, leading to significant long-term electricity cost savings.

► Stable & Reliable Protection Advantage

Constructed with 304 stainless steel + industrial-grade aluminum alloy frame, the machine is rustproof, corrosion-resistant, and compliant with food-grade hygiene standards. Integrated safety mechanisms, including overload protection, temperature anomaly alerts, and automatic jamming shutdown, ensure stable high-speed operation while minimizing downtime.

► Flexible Adaptability & Expandability Advantage

With a modular design, the system supports multiple packaging formats (loose tea, tea bags, triangular bags) and one-touch switching for 50g~1000g packaging sizes, adapting to diverse market needs. Optional functions such as automatic feeding, vision inspection, and coding/labeling can be added to meet customized production line upgrades, enhancing competitiveness.