News

June 24.2025

Fully Automatic Fishing Net Machine Solution

01
Project Background

With the continuous growth in demand for marine fisheries, aquaculture, and specialized protective nets, fishing net manufacturing technology is undergoing a transformation from traditional manual weaving to modern intelligent production. As the core production equipment, the technical level of fishing net looms directly affects the strength, durability, and production efficiency of fishing nets. Traditional net manufacturing relies heavily on manual operations, suffering from inefficiency, inconsistent specifications, and unstable quality. The application of modern automated fishing net looms, integrating precision mechanical design, intelligent control systems, and high-performance materials, has significantly improved the standardization and production efficiency of fishing net products.

Currently, fishing net weaving technology is developing towards high-speed, high-precision, and multi-functional directions. Advanced servo drive systems combined with intelligent algorithms enable precise weaving of complex mesh structures; modular design concepts allow equipment to quickly switch between different net types and specifications; while the introduction of IoT technology further promotes intelligent remote monitoring and production data management. Additionally, the application of eco-friendly materials and optimization of energy-saving technologies provide new approaches for the sustainable development of fishing net manufacturing.

 
 
02
Efficient and Reliable Professional Solution

This equipment is a high-efficiency automated net-weaving system specifically developed for modern fishery production, achieving intelligent mass production of fishing nets through innovative design. The system adopts FATEK M series 2-axis bus PLC as the control core, combined with electronic cam synchronization technology to precisely coordinate multi-axis movements and ensure accurate coordination of weaving actions.

The integrated servo drive system enables high-speed and stable weaving operations, with production efficiency dozens of times higher than traditional manual methods. Modular structural design supports quick switching between different net types and specifications to meet diverse production needs. The intelligent control system features automatic thread changing, breakage detection, and tension adjustment functions to ensure stable continuous production.

The user-friendly interface simplifies parameter setting and production monitoring, displaying equipment status and production data in real time. The self-diagnostic system can quickly identify abnormalities, significantly reducing maintenance difficulty. This equipment is particularly suitable for fishing net manufacturing scenarios with high requirements for production efficiency and product consistency, providing users with a reliable automation solution.

 
03 
FATEK Makes You Stand Out

► Enhanced Production Efficiency
Traditional manual net weaving is inefficient. This equipment adopts FATEK M series PLC control system to achieve fully automated production from yarn feeding, knot weaving to finished product winding, with maximum weaving speed reaching 1200 knots/minute, improving production efficiency by 5-8 times compared to traditional methods.

► High-Precision Control
Utilizing FATEK EtherCAT bus solution and M series PLC with 0.8ns high-speed processing, combined with absolute Gray code encoders, achieves ±0.5mm mesh size accuracy to ensure fishing net specification consistency.

► Intelligent Quality Assurance
Electronic cam technology and dynamic compensation algorithms automatically correct mechanical errors during weaving, avoiding inertia stress and elastic deformation issues of traditional mechanical cams, increasing product yield to over 99.5%.

► Flexible Production
Motion Flow visual programming enables quick adjustment of weaving parameters and motion curves, supporting flexible switching between 5-200mm different mesh specifications to meet diverse production needs.

► Stable and Reliable Operation
Equipped with anti-reverse function to effectively solve spindle backflow issues during shutdown, ensuring weaving continuity after restart and reducing defect rate.

► Intelligent Maintenance Management
Multi-host cascade architecture can control 16-axis servo synchronous operation, with built-in dual RS-485 communication ports supporting remote monitoring and maintenance, reducing equipment operation costs.

 
 
04
FATEK Products Selected
in the Solution
   


HMI
M-PLCSC3