FATEK Automation Corporation

In modern packaging industry, film materials have become indispensable packaging substrates for food, pharmaceutical, daily chemical and electronics industries due to their lightweight, strong plasticity and low cost advantages. With continuously increasing market demands for packaging efficiency and quality, traditional manual or semi-automatic slitting methods can no longer meet the requirements of high-speed, high-precision and mass production. Issues like accuracy deviation, low efficiency and material waste during film slitting process are becoming increasingly prominent, seriously restricting the overall efficiency of downstream packaging production lines.

The fully automatic film cross-cutting machine has extremely wide application range, suitable for slitting processing of food packaging films, pharmaceutical aluminum-plastic composite films, daily chemical product packaging films and special functional films for electronics industry. The promotion and application of this equipment can not only effectively solve current technical bottlenecks in film slitting process and improve automation level of packaging industry, but also help enterprises reduce production costs and enhance market competitiveness. In the future, with continuous development of intelligent manufacturing technology, the fully automatic film cross-cutting machine will play an even more critical role in packaging industry chain, providing powerful equipment support for industry transformation and upgrading.

This equipment adopts advanced automation control technology to achieve high-precision cutting processing of ceramic film materials. The system is equipped with FATEK M series 4-axis bus PLC control core, combined with SC3 series EtherCAT bus servo motors. Through innovative electronic cam motion control algorithms, it ensures the precision of multi-axis coordinated operation. The device integrates FATEK P5B series HMI touch screen, providing an intuitive human-machine interface with recipe storage and real-time monitoring functions.

The system can automatically complete process flows including film unwinding, tension control, and positioning cutting, significantly improving production efficiency while reducing manual operation errors. The modular mechanical design adapts to processing requirements of ceramic films with different specifications, and facilitates equipment maintenance and function expansion. The intelligent control system features self-diagnostic functions, effectively ensuring production continuity and stability.

This equipment is particularly suitable for electronics, optics, and new energy fields that require high cutting accuracy and production efficiency, providing users with stable and reliable automated processing solutions. Advanced motion control technology ensures high precision and consistency during the cutting process, meeting the stringent requirements of modern production.

► Intelligent Control System

High-performance Motion Control:
Utilizing the electronic cam and high-speed computing capabilities of the FATEK M series motion controller to achieve real-time motion control independent of the main program. Even in complex high-speed, high-precision operation scenarios, it ensures system stability unaffected by program scan cycles or interrupt tasks.

Precision Synchronization Control:
Based on EtherCAT fieldbus technology, it establishes efficient connection between FATEK M series controllers and SC3 series bus servos. The system can simultaneously control 16-axis servo drives, achieving μs-level multi-axis synchronization, with each axis capable of independent advanced synchronization control.

Intelligent Cutting Mode:
Employs electronic cam-controlled continuous feed flying cut technology to perfectly achieve high-speed reciprocating cutting. This mode automatically matches the phase relationship between material feeding and tool movement, ensuring cutting accuracy of ±0.1mm.

► System Reliability

Industrial-grade Anti-interference Design:
The system complies with industrial grade 4 anti-interference standards, equipped with professional filtering and shielding measures to ensure stable operation in complex electromagnetic environments.

Redundant Safety Protection:
Adopts a dual motion control architecture with real-time monitoring of primary and backup systems. In case of abnormalities, switching can be completed within 10ms to maximize production continuity.

Intelligent Diagnosis & Maintenance:
Built-in comprehensive self-diagnosis system that monitors component status in real-time, provides early warnings for potential faults, and offers maintenance recommendations, significantly reducing downtime risks.

► Production Adaptability

Flexible Manufacturing:
Supports parameterized quick changeover, capable of storing hundreds of product recipes for one-click recall during product changeovers without mechanical adjustments.

Intelligent Compensation Functions:
Features smart algorithms including automatic tension compensation and material alignment correction, adaptable to production needs of various materials (PE/PP/PET, etc.).

Wide Speed Range Operation:
Supports stepless speed adjustment from 0-300m/min, with cutting length flexibly configurable between 50-2000mm to meet diverse production requirements.