News

January 08.2025

Oil Bag Packaging Machine Solution

01
Project Background

The oil packaging machine is a specialized piece of equipment designed for packaging semi-fluid viscous substances. It is ideal for products such as the rich-flavored seasoning packets in instant noodles, as well as jams with rich textures and appealing colors, whether it’s sweet strawberry jam, fresh blueberry jam, or rich apple jam. It is also suitable for vibrant tomato sauce, finely textured hair lotion, and unique sauce-type shampoos, all of which can be perfectly packaged using this machine.

This equipment has powerful capabilities and can automatically complete the entire packaging process, including metering, material feeding, bag making, sealing, labeling, and tear-notch cutting. It is also equipped with an automatic material level control device, which precisely controls the position of the material. A drip-proof device effectively prevents material leakage during the packaging process, and an anti-threading device ensures the packaging remains clean and attractive.

The equipment is capable of continuous operation, and there is no need to stop during the sealing and cutting processes. This feature enhances packaging efficiency, making it a commonly used machine in automated production. The safety of the equipment during operation is excellent, and compared with traditional equipment, its energy-saving effect is significant.

Moreover, the oil packaging machine has great potential in industries such as food and chemicals. In the food industry, it provides reliable packaging for various delicious sauces, seasonings, dairy products, and more, ensuring food quality and safety. In the chemical industry, for some semi-fluid chemical raw materials and products, the oil packaging machine can also play an important role, improving production efficiency and reducing packaging costs. Its market prospects are broad, and as industries’ demands for packaging quality and efficiency continue to increase, the oil packaging machine will occupy a more important position in the future market, making greater contributions to the industry’s development.

 
 
02
Efficient and Reliable Professional Solution

The oil packaging machine’s control system is ingeniously designed. It uses the Everbright P5 touchscreen as the upper machine, providing great convenience for equipment debugging and parameter modification. With its clear and intuitive interface, operators can easily perform various debugging tasks and accurately modify parameters to meet different production needs. Additionally, the touchscreen establishes an efficient and stable communication link with the controller through Ethernet, ensuring fast and accurate data transmission, which lays a solid foundation for the stable operation of the equipment.

For the controller, the oil packaging machine uses the new generation M-series PLC. This PLC, with its advanced technology and reliable performance, can precisely control the high-performance SC3 servo through a bus system. It can immediately monitor and adjust the servo system’s operational status, ensuring accurate positioning and high-speed operation of the equipment during the packaging process. Whether it’s speed control or position control, it can meet high precision requirements, providing a strong guarantee for producing high-quality packaged products.

The entire system fully utilizes the electronic cam function to achieve synchronous control. The electronic cam function can accurately coordinate the movement of various components based on different production process requirements, ensuring that each part of the equipment works in close cooperation and synchrony throughout the packaging process. From feeding, bag-making, sealing, to cutting, each step can be seamlessly connected, greatly improving production efficiency and packaging quality.

In conclusion, the oil packaging machine, by using the Everbright P5 touchscreen as the upper machine, the new generation M-series PLC as the controller, and employing the electronic cam function for synchronous control, builds an efficient, stable, and precise control system, laying a solid foundation for its outstanding performance in the packaging field.

 
 
03 
FATEK Makes You Stand Out
► Providing Multiple Functions to Adapt to Different Scenarios
Our solution solves the issue of color mark position deviation caused by changes in packaging film tension in the following way. First, we collect real-time data of the color mark position and film shaft position. Based on this data and the phase during compensation, we accurately calculate the compensation result. Then, using phase compensation, we perform an overlapping compensation action to ensure the cutter always cuts precisely at the color mark point, effectively solving the packaging precision issue caused by tension changes.

► Achieving High-Speed Operation
To meet your high production efficiency requirements, our solution incorporates advanced technology and optimized design. With a bag length of 75mm, the operation speed can reach up to 120 packs per minute. By optimizing the mechanical structure, improving the response speed of the control system, and reasonably configuring the transmission system, we have achieved high-speed and stable packaging operation.

► Ensuring High-Precision Packaging
In terms of precision, our solution uses high-precision sensors and advanced control algorithms. The color mark mode cutting point accuracy reaches ±1mm, enabling precise recognition of the color mark position and accurate cutting. By continuously optimizing the control system parameters and performing precise calibration, we ensure that every package has high consistency and accuracy.
 
► Providing Multiple Functions to Adapt to Different Scenarios
To meet various packaging needs, our solution offers functions such as fixed-length mode, color mark mode, and color mark correction. Whether you require fixed-length packaging, precise positioning packaging based on color marks, or color mark correction to accommodate different materials and production conditions, our solution provides flexible options to meet packaging requirements in various scenarios.

► Convenient Maintenance and Operation

Our solution uses the P5 Ethernet touchscreen and the built-in IoT function of the MPLC to provide a convenient maintenance and operation experience. The touchscreen interface is intuitive and user-friendly, making it easy to operate and monitor the packaging process. Additionally, the IoT function enables remote monitoring and fault diagnosis, allowing you to promptly understand the equipment's operating status and perform effective maintenance, reducing downtime and improving production efficiency.
 
 
04
FATEK Products Selected in the Solution