January 08.2025
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Project Background The strip chip OCR chip packaging machine occupies a crucial position in the smart card industry. It is equipped with powerful capabilities, allowing for precise punching operations on various chip models and specifications. These chips are then cleverly transferred into carefully milled card slots. Subsequently, through the advanced techniques of hot welding and cold welding, the chips are securely fixed onto the IC card, successfully completing the critical IC packaging process. This equipment is highly integrated, combining several important functions, including module punching, spot welding, packaging, hot and cold welding, as well as testing. Compared to traditional packaging machines, it offers significant advantages. On one hand, it introduces the OCR visual inspection function. This feature is extremely powerful, capable of effectively replacing manual inspection of the chips, accurately determining whether the chips have defects such as stains or scratches. As a result, it greatly improves product quality, ensuring that every IC card that completes packaging is of high quality. On the other hand, it also supports the grouping function for cold and hot welding of 4-pin IC cards. In the actual production process, when switching between 1-pin and 4-pin IC card packaging, the operation becomes incredibly simple. By simply replacing a set of hot welding heads, the product can be quickly switched, greatly enhancing production efficiency and providing strong support for the company's efficient production. | |
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Efficient and Reliable Professional Solution | |
The strip chip OCR chip packaging machine incorporates the brand-new M series PLC from Delta Electronics, perfectly paired with the SC3 series EtherCAT bus servo motors. Leveraging the latest motion control methods, it achieves high coordination of multi-axis motion processes as well as fast and precise positioning control. In terms of the user interface, the Delta P5 series HMI is used, combined with OCR visual inspection and ATR chip detection functions. This advanced combination plays a crucial role in several key aspects. Firstly, the new M series PLC from Delta, with its powerful processing capability and stable performance, provides a solid foundation for the entire control system of the packaging machine. Paired with the SC3 series EtherCAT bus servo motors, it enables high-speed, high-precision motion control, ensuring precise execution and coordinated operation of various motion processes. Whether it is chip punching, transfer, or hot and cold welding during the packaging process, these tasks can be completed with extremely high precision and efficiency. Secondly, the Delta P5 series HMI offers an intuitive and user-friendly interface, making it easier for operators to set parameters, monitor the equipment’s operational status, and perform fault diagnostics. Additionally, the inclusion of OCR visual inspection and ATR chip detection functions further enhances product quality control. OCR visual inspection can quickly and accurately detect surface defects such as stains or scratches on the chip, while ATR chip detection can assess the chip's performance and parameters, ensuring that each encapsulated chip meets quality standards. Through the comprehensive application of these advanced technologies and equipment, the strip chip OCR chip packaging machine effectively helps customers improve product quality, reduce defect rates, enhance production efficiency, and lower production costs. In the fierce competition within the smart card industry, it provides customers with strong technical support and a competitive edge. | |
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FATEK Makes You Stand Out ►Outstanding Quality Control 1. **Precise OCR Visual Inspection**: During the chip packaging process, IC cards may inevitably have stains or scratches on the chips. The OCR visual inspection function integrated into this packaging machine plays a crucial role. It can replace manual sorting with high precision and speed, quickly and accurately identifying chips with stains or scratches, ensuring that only chips of qualified quality enter the subsequent packaging process. This significantly improves the overall product quality and effectively reduces the defect rate. 2. **Efficient Process Integration**: Through OCR visual inspection, the packaged products can directly proceed to the next step without the need for separate manual inspection. This innovation not only eliminates a traditional inspection process but also greatly improves production efficiency. It prevents errors and time waste caused by manual inspection, making the entire production flow smoother and more efficient. ►Advanced Technical Performance 1. **High-Speed, High-Precision Control Assurance**: This packaging machine uses the advanced EtherCAT bus solution to control multi-axis servo motors. The SC3 servo motor has an amazing synchronization cycle of just 125us. This exceptional performance ensures precise control of all movements during operation, whether it is chip punching, transfer, or hot and cold welding during the packaging process, all tasks can be completed with high speed and precision. It meets the stringent high-speed, high-precision control requirements for the packaging machine and provides a solid technical foundation for producing high-quality products. 2. **Powerful Dual-CPU Design**: The M-PLC main unit adopts a unique dual-CPU (PLC CPU + Motion CPU) design, which is a leading concept in the industry. The project logic and motion control operate independently, with the two high-performance control centers working in coordination and utilizing their respective strengths. The newly added Motion CPU mainly handles motion control execution without being affected by the ladder program scanning cycle. This ensures that the packaging machine maintains high-speed, high-precision control throughout the production process, easily handling complex packaging processes and demanding production tasks. This provides strong support for product quality and production efficiency. | |
►Convenient Maintenance **Remote Program Updates**: In terms of equipment maintenance, this packaging machine offers significant convenience. Programs can be remotely uploaded or downloaded through the visual industrial computer. This functionality provides multiple benefits to customers. When there is a need to update equipment functions or modify programs, the operation can be done remotely, without needing to be on-site. This not only saves maintenance costs and time but also improves equipment availability and stability. It makes maintenance more flexible and efficient, allowing for timely responses to changing customer needs. ►Simple Operation Experience **Flexible Packaging Mode Switching**: In terms of operation, this packaging machine is designed to be extremely user-friendly. Various chip packaging methods can be set through the HMI interface, fully meeting the needs of different customers and the packaging requirements of different products. When switching products, operators only need to easily switch to the corresponding mode without complex settings or adjustments. This design makes the production process more flexible and adaptable, quickly responding to the production needs of different products, thereby improving production efficiency and flexibility. At the same time, it reduces the difficulty of operator tasks and training costs, providing great convenience for the company’s production operations. |
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FATEK Products Selected in the Solution |
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