January 08.2025
Fully Automatic High-Speed Wire Stripping and Dual-Head Crimping Machine Solution
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| Project Background With the rapid development of the electronics industry, the quality and efficiency requirements for wiring connections are continuously increasing. Against this backdrop, fully automatic high-speed dual-head wire terminal crimping machines are gradually becoming the favorites in the market. | |
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| Efficient and Reliable Professional Solution | |
| The fully automatic high-speed dual-head wire terminal crimping machine is a highly integrated automatic multifunctional machine, covering multiple functions such as wire feeding, cutting, stripping, and crimping. In the automatic operation mode, the terminal machine can maintain a fast and stable operating state. During the crimping process, it has the function of wire jumping, which can flexibly meet different processing needs. In terms of wire splitting functions, in addition to the common head and tail splitting, it also innovatively adds the function of multi-segment splitting in the middle. The interval length of the middle splitting can be freely set, with a maximum support of 4 segments of middle splitting. This design facilitates efficient parallel connection with other wires, greatly improving production efficiency and flexibility. The fully automatic high-speed dual-head wire terminal crimping machine is controlled by the FATEK M series PLC, achieving a high degree of automation throughout the entire process. The equipment stably feeds the wire through a precise transmission device and automatically cuts the wire to the required length, ensuring a neat cut without burrs. Subsequently, under the precise control of the M PLC, the stripping mechanism quickly removes the insulation layer to expose the internal conductor, and the depth and length of stripping can be flexibly adjusted to meet the needs of different products. The FATEK M series PLC supports the EtherCAT bus protocol and is equipped with brand-new motion control functions, acting as the "brain center" of the system for core control. In conjunction with the FATEK SC3 series EtherCAT bus servo drives and motors, the system operates with a synchronization period of 125us, achieving high-speed and high-precision control, ensuring the precision and stability of dual-head wire terminal crimping. The crimping process is completed synchronously by the crimping device controlled by the M PLC, crimping both ends of the wire to ensure a tight connection between the terminal and the wire, and possessing excellent electrical connection performance and mechanical strength. Throughout the entire production process, the M PLC controls the quality detection system to monitor the length of the wire, the quality of stripping, and the effect of crimping in real time. If any abnormality occurs, the system will automatically stop and issue an alarm. In this system, the P5 series HMI also plays an important role. Its scheduling and recipe functions achieve fully automatic production planning, and operators can monitor the production status through an intuitive interface and flexibly adjust parameters according to actual needs, greatly improving production efficiency and flexibility. Overall, the M PLC's automated control system not only achieves fully automated operation throughout the entire process but also provides precise data support for enterprise production management through production data statistics and management functions, comprehensively improving production efficiency and product quality. | |
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| FATEK Makes You Stand Out ► Improve production efficiency Traditional manual or semi-automatic operations are inefficient, while this equipment has an automated control system that achieves high-speed automation from wire feeding, cutting, stripping to crimping, greatly shortening the production cycle and increasing production capacity. ► Precision control Through high-precision transmission devices and cutting mechanisms, the equipment can accurately control the length and cut quality of the wire, avoiding problems such as burrs and errors, ensuring the consistency and stability of the finished product. ► Quality assurance The equipped quality detection system can monitor each processing step in real time and automatically stop the machine when abnormalities are detected, reducing the production of substandard products, lowering the rework rate and raw material waste. | |
| ► Automated management The equipment has production data statistics and management functions, which can automatically record data in the production process, facilitating customers to effectively manage production progress, quality, and efficiency, improving the transparency and controllability of overall production management. ► Flexible adjustment The control system can flexibly set various processing parameters according to the needs of different products, meeting customers' production needs for different specifications of products, avoiding multiple equipment adjustments, and improving production flexibility. | |
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| FATEK Products Selected in the Solution |
